Sally Pumpkin with Stitched Smile and Hair Slots

Prep and transfer

Scoop the pumpkin from the back and thin the interior walls to roughly one inch. Transfer the full stencil with a pounce wheel, making sure the hair slot positions and the eyelash curves are clearly marked before removing the paper. Double-check the registration marks at the top of the hair so the slots align symmetrically.

Cut the hair slots

Begin with the flowing hair slots in the surrounding rind, working from top to bottom on each side. These slots run through continuous rind, so the face stays fully supported while you cut them. Keep each slot's long axis parallel to the natural hair-flow direction for a cleaner visual line when lit.

Cut the mouth slots

Move to the mouth area and cut each of the separate stitch slots that form the smile. Use a fine detail saw and steady pressure, cutting the longest slot in the center first so you have a reference anchor for the shorter ones on either side. Remove slugs cleanly after each cut.

Carve the pupils and eyelashes

Cut the pupils with the detail saw, keeping the rooted connection to the eyelid rind wide enough that it won't snap. The eyelashes connect to the eyelid in the same continuous rind, so approach each lash carefully from the tip inward to avoid accidental breakage. An adult should handle these fine cuts.

Refine and clean up

Use a narrow gouge to smooth any ragged edges inside the mouth slots and hair channels. Hold an LED light inside the pumpkin and look at the face from the front to identify any spot where the light bleeds unevenly. A small sliver of masking tape on the inside can block any unintended light leak without affecting the overall design.

Light and display

Set a warm LED tea light inside and replace the back lid. View the finished carving from across the room to confirm the stitched smile, rooted eyelashes, and flowing hair slots all read clearly. A slightly elevated display surface helps viewers see the full face and hair composition at once.